VR Industrial Training - Shotcrete

3D Modeling, VR Industrial Training, Process Simulation, Safety Education, Multi-language Implementation, 360° Environment Creation

Unity 3D, Meta Quest 2

Seven Refractories needed an innovative way to demonstrate their shotcrete spraying technology and educate customers about the complex monolithic refractory application process. The traditional training methods were limited by safety concerns, material costs, and the difficulty of accessing actual steel ladle environments. They required a solution that could provide hands-on experience with their specialized monolithic spraying technique in a safe, controlled environment.

Developed an immersive VR training simulation that places users in a realistic steel factory environment. The experience begins on a platform overlooking a massive steel ladle oven, complete with authentic industrial sounds and realistic height perspectives. Users receive comprehensive instruction on both VR interactions and the complete monolithic process - from oven preparation to the Seven Refractories specialized spraying technique.

The simulation guides users through the entire workflow: descending into the steel ladle via lift, handling the monolithic spraying hose with realistic physics, and applying the material following proper spraying patterns indicated by visual guides. The experience concludes with users returning to the observation platform where completion statistics and educational content are displayed.

• Enhanced Safety Training - Workers can practice dangerous procedures without physical risk
• Cost-Effective Education - Eliminated material waste during training sessions
• Improved Process Understanding - Visual and hands-on demonstration of complex monolithic application
• Scalable Training Solution - Multiple users can access training without scheduling facility visits
• Customer Engagement - Trade show demonstrations provide memorable product experiences
• Global Accessibility - Multi-language support reaches international markets
• Realistic Skill Development - Motion controller integration provides authentic handling experience

Keywords: VR, PCVR, QUEST2, SIM, Realistic, 360 walkways

Client: 7Refractories d.o.o 

Sector/Industry: Production and trade of refractory ceramics